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BSI PD IEC TS 62196-3-1:2020

BSI PD IEC TS 62196-3-1:2020

$198.66

Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles – Vehicle connector, vehicle inlet and cable assembly for DC charging intended to be used with a thermal management system

Published By Publication Date Number of Pages
BSI 2020 66
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This document applies to accessories and cable assemblies with the same configuration as specified in IEC 62196-3:2014 with rated operating voltage not exceeding 1 500 V DC and a rated current not exceeding 500 A that employ

  • thermal sensing, or

  • thermal transport and thermal sensing

with the system architecture described in 4.101.

These accessories and cable assemblies are intended to be used in conductive charging systems for circuits specified in IEC 61851-23.

NOTE Edition 2 of IEC 61851-23 is under development.

The accessories covered by this document are intended to be used in charging mode 4 according to IEC 61851-1. These accessories are intended to be connected to cables according to the IEC 62893 series for DC cables.

PDF Catalog

PDF Pages PDF Title
2 undefined
4 CONTENTS
7 FOREWORD
9 INTRODUCTION
10 1 Scope
2 Normative references
11 3 Terms and definitions
12 4 General
13 Tables
Table 101 – Overview of applicable tests for different classifications of accessories
17 Table 102 – Test sequence A
Table 103 – Test sequence B
18 Table 104 – Test sequence C
Table 105 – Test sequence D
19 Figures
Figure 101 – DC EV supply equipment with thermal sensing
20 5 Ratings
Figure 102 – DC EV supply equipment with thermal sensing, thermal transport and thermal exchange
21 6 Connection between the power supply and the electric vehicle
Table 106 – Overview of the DC vehicle interface
22 7 Classification of accessories
Table 107 – Overview of the combined AC/DC vehicle interface
23 8 Marking
9 Dimensions
10 Protection against electric shock
11 Size and colour of protective earthing conductors
Table 108 – Interface overview
24 12 Provision for protective earthing
13 Terminals
14 Interlocks
15 Resistance to ageing of rubber and thermoplastic material
16 General construction
Table 109 – Short-time test currents
27 17 Construction of socket-outlets
18 Construction of plugs and vehicle connectors
Table 110 – Properties of DC accessory contact plating for pin
28 19 Construction of vehicle inlets
20 Degrees of protection
21 Insulation resistance and dielectric strength
22 Breaking capacity
23 Normal operation
24 Temperature rise
Table 111 – Normal operation
33 25 Flexible cables and their connection
Table 112 – Pull force and torque test values for cable anchorage
34 26 Mechanical strength
Table 113 – Impact energy for ball impact test
35 27 Screws, current-carrying parts and connections
28 Creepage distances, clearances and distances
29 Resistance to heat, to fire and to tracking
30 Corrosion and resistance to rusting
31 Conditional short-circuit current withstand test
32 Electromagnetic compatibility
33 Vehicle driveover
Table 114 – Mechanical load flexing test
38 Annex A (normative)Specific information for configuration AA
Figure A.1 – Reference device AA_0
39 Figure A.2 – Test setup AA_0
Table A.1 – Maximum contact resistances and dimensions of reference device AA_0
40 Figure A.3 – Test setup AA_1
41 Figure A.4 – Test setup AA_2
Figure A.5 – Reference device AA_1
42 Figure A.6 – Test setup AA_3
43 Figure A.7 – Reference device AA_2
44 Figure A.8 – Test setup AA_4
Figure A.9 – General test setup for temperature rise tests and thermal sensing device tests (configuration AA)
45 Figure A.10 – Plating of contacts for configuration AA
Table A.2 – Dimensions for reference device conductor
46 Annex B (informative)Specific information for configuration BB
47 Annex C (normative)Specific information for configuration EE
48 Figure C.1 – Reference device EE_0
Table C.1 – Contact resistances and dimensions of reference device EE_0
49 Figure C.2 – Test setup EE_0
Figure C.3 – Test setup EE_1
50 Figure C.4 – Test setup EE_2
Figure C.5 – Reference device EE_1
51 Figure C.6 – Test setup EE_3
Figure C.7 – Reference device EE_2
52 Figure C.8 – Test setup EE_4
Figure C.9 – General test setup for temperature rise tests and thermal sensing device tests (configuration EE)
53 Table C.2 – Dimensions for reference device conductor (configuration EE)
54 Figure C.10 – Plating of contacts for configuration EE
55 Annex D (normative)Specific information for configuration FF
56 Figure D.1 – Reference device FF_0
Table D.1 – Contact resistances and dimensions of reference device FF_0
57 Figure D.2 – Test setup FF_0
Figure D.3 – Test setup FF_1
58 Figure D.4 – Test setup FF_2
59 Figure D.5 – Reference device FF_1
Figure D.6 – Test setup FF_3
60 Figure D.7 – Reference device FF_2
Figure D.8 – Test setup FF_4
61 Figure D.9 – General test setup for temperature rise tests and thermal sensing device tests (configuration FF)
Table D.2 – Dimensions for reference device conductor (configuration FF)
62 Figure D.10 – Plating of contacts for configuration FF
63 Annex E (informative)Recommended data
64 Bibliography

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BSI PD IEC TS 62196-3-1:2020
$198.66