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BS ISO 15830-1:2005:2006 Edition

BS ISO 15830-1:2005:2006 Edition

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Road vehicles. Design and performance specifications for the WorldSID 50th percentile male side-impact dummy – Terminology and rationale

Published By Publication Date Number of Pages
BSI 2006 110
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PDF Pages PDF Title
12 Foreword
13 Introduction
15 INTERNATIONAL STANDARD
ISO 15830-1:2005(E)
Road vehicles โ€” Design and performance specifications for
Part 1:
Terminology and rationale
1 Scope
Normative references
16 3 Terms and definitions
3.1
3.2
3.4
3.5
3.6
3.7
3.8
3.9
3.10
H-point
3.11
3.12
17 3.13
3.14
IR-TRACC
3.15
3.17
3.18
3.20
3.21
3.22
3.23
T12
3.24
3.25
18 3.26
3.27
W50-
3.28
4 Symbols, subscripts and abbreviated terms
4.1 Symbols
Table 1 โ€” Symbols and their meanings
ฮฒ Angular displacement of the head form
ฮด Deflection
ฮธ Angular displacement
ฯ• Rotation
19 4.2 Subscripts
Table 2 โ€” Subscripts and their meanings
4.3 Abbreviated terms
Table 3 โ€” Abbreviated terms
21 Annex A
Rationale regarding background and goals for WorldSID
A.1 Historical background
A.1.1 General
A.1.2 Need for an International Standard side impact dummy
22 A.1.3 Benefits and economic impact of an International Standard side impact dummy
A.1.4 Survey of and general differences from previous side impact dummies
23 Table A.1 โ€” ISO biofidelity rating scale
Table A.2 โ€” Biofidelity comparison of side impact dummies
24 A.1.5 Summary of WorldSID development process
25 A.2 Technical targets for the WorldSID
A.2.1 General
27 A.2.2 Functional description
28 A.2.3 Interface references
A.2.4 Loading conditions and interaction needs
A.2.5 Anthropometry needs
A.2.5.1 General
29 A.2.5.2 Overall landmarks
Table A.3 โ€” Landmarks
30 A.2.5.3 Ranges of motion
A.2.5.4 Head
Table A.4 โ€” General head anthropometry reference data (Source: AMVO Data Set)
31 A.2.5.5 Neck
Table A.5 โ€” General neck anthropometry reference data (Source: AMVO Data Set)
A.2.5.6 Shoulder/thorax/abdomen
Table A.6 โ€” Segment masses
A.2.5.7 Full arms
32 A.2.5.8 Half arms
Table A.7 โ€” Mass properties of the WorldSID half arm
A.2.5.9 Lumbar spine
A.2.5.10 Pelvis
A.2.5.10.1 General
A.2.5.10.2 Overall external dimensions
33 Table A.8 โ€” Target data for pelvis external dimensions
A.2.5.10.3 Detailed internal dimensions
ZUMTRI
ZReynolds
XReynolds
ฮธ =54ยฐ
XUMTRI
Figure A.1 โ€” Reynolds pelvis co-ordinate system
Figure A.2 โ€” Angular shift from AMVO to
34 Figure A.3 โ€” Bone and surface landmark coordinates given by Reynolds and AMVO projected on XY
Figure A.4 โ€” Bone and surface landmark coordinates given by Reynolds and AMVO projected on XZ
Figure A.5 โ€” Bone and surface landmark coordinates given by Reynolds and AMVO projected on YZ
35 Figure A.6 โ€” Humos and Reynolds bone markers projected on xy plane
Figure A.7 โ€” Humos and Reynolds bone markers projected on xz plane
36 Figure A.8 โ€” Humos and Reynolds bone markers projected on yz plane
Figure A.9 โ€” Location of Reynolds’ pelvis landmarks (Reynolds, et al. [36] )
37 Table A.9 โ€” Other pelvis bony landmarks (Reynolds, et al. [36] )
A.2.5.10.4 Detailed pelvis shape
38 Dimensions in cm, pressure in g/cmยฒ
Figure A.11 โ€” Cross sections of pelvis area at iliocristale, ASIS, great trochanter and pubis level (from
39 A.2.5.10.5 Pelvis ranges of motion
A.2.5.10.6 Posture
A.2.5.11 Upper leg
A.2.5.12 Lower leg
A.2.5.13 Clothing
40 A.2.6 Biofidelity
A.2.6.1 General
A.2.6.2 Head
A.2.6.3 Neck
A.2.6.4 Shoulder
A.2.6.5 Thorax
A.2.6.6 Abdomen
A.2.6.7 Pelvis
41 A.2.7 Instrumentation needs
Table A.10 โ€” Target WorldSID instrumentation listing
43 A.2.8 Repeatability and reproducibility needs
A.2.9 Durability needs
A.2.10 Sensitivity needs
A.2.11 Handling needs
44 A.2.12 Verification, calibration and certification needs
A.2.13 Other needs
Table A.11 โ€” WorldSID part coding system
46 Annex B
Rationale regarding performance of the WorldSID
B.1 Performance basis of the WorldSID
B.2 Anthropometry performance
B.2.1 Overall dummy landmarks
Table B.1 โ€” Actual dummy versus design target landmarks
47 B.2.2 Range of motion
Table B.2 โ€” Actual dummy range of motion vs. design target
48 B.2.3 Head
Table B.3 โ€” Actual dummy head anthropometry vs. design target
B.2.4 Neck anthropometry
B.2.5 Shoulder/thorax/abdomen anthropometry
B.2.6 Full arms
49 B.2.7 Half arms
B.2.8 Lumbar spine
B.2.9 Pelvis
B.2.10 Upper leg
B.2.11 Lower leg
50 B.2.12 Clothing
B.3 Biofidelity performance
B.3.1 ISO/TR 9790[13] ratings procedures
( )
51 B.3.2 Head
B.3.3 Neck
B.3.3.1 General
52 B.3.3.2 Neck test 1
B.3.3.3 Neck test 2
B.3.3.4 Neck test 3
B.3.3.5 Overall neck biofidelity rating
Table B.4 โ€” Overall neck biofidelity
B.3.4 Shoulder
B.3.4.1 General
B.3.4.2 Shoulder test 1
53 B.3.4.3 Shoulder test 2
B.3.4.4 Shoulder test 3
B.3.4.5 Shoulder test 4
B.3.4.6 Overall shoulder biofidelity rating
Table B.5 โ€” Overall shoulder biofidelity
B.3.5 Thorax
B.3.5.1 General
B.3.5.2 Thorax test 1
54 B.3.5.3 Thorax test 2
B.3.5.4 Thorax test 3
B.3.5.5 Thorax test 5
B.3.5.6 Thorax test 6
B.3.5.7 Overall thorax biofidelity rating
Table B.6 โ€” Summary of thorax biofidelity ratings
55 B.3.6 Abdomen
B.3.6.1 General
B.3.6.2 Abdomen test 1
B.3.6.3 Abdomen test 3
B.3.6.4 Abdomen test 4
B.3.6.5 Abdomen test 5
B.3.6.6 Overall abdomen biofidelity rating
56 Table B.7 โ€” Summary of abdomen biofidelity ratings
B.3.7 Pelvis
B.3.7.1 General
B.3.7.2 Pelvis test 1
B.3.7.3 Pelvis test 2
B.3.7.4 Pelvis test 3
B.3.7.5 Pelvis test 4
B.3.7.6 Pelvis test 7
57 B.3.7.7 Pelvis test 8
B.3.7.8 Pelvis test 10
B.3.7.9 Pelvis test 11
B.3.7.10 Pelvis test 12
B.3.7.11 Pelvis test 13
B.3.7.12 Overall pelvis biofidelity rating
Table B.8 โ€” Overall pelvis biofidelity
58 Table B.9 โ€” Overall WorldSID biofidelity ratings
B.4 Available instrumentation
B.4.1 General
B.3.8 Overall dummy
59 Table B.10 โ€” General summary of WorldSID permissible instrumentation units
B.4.2 Head
60 B.4.3 Neck
B.4.4 Upper torso
B.4.4.1 Shoulder
B.4.4.2 Ribs
B.4.4.3 Thoracic spine
B.4.5 Arm
B.4.6 Lower torso
B.4.6.1 Lumbar spine
B.4.6.2 Pelvis
61 B.4.7 Lower extremities
B.5 Repeatability and reproducibility performance
B.5.1 General
B.5.2 Head
Table B.11 โ€” Head test repeatability results
B.5.3 Neck
Table B.12 โ€” Neck test repeatability results
B.5.4 Shoulder
62 Table B.13 โ€” Shoulder repeatability results
B.5.5 Thorax
B.5.5.1 General
B.5.5.2 Thorax with arm
Table B.14 โ€” Thorax with arm repeatability results
B.5.5.3 Thorax no arm
Table B.15 โ€” Thorax no arm repeatability results
B.5.6 Abdomen
63 Table B.16 โ€” Abdomen repeatability results
B.5.7 Pelvis
Table B.17 โ€” Pelvis repeatability results
B.6 Durability performance
B.7 Sensitivity performance
64 B.8 Handling performance
B.9 Verification, calibration and certification performance
65 Annex C
Resolution establishing WorldSID task group
66 Annex D
Biofidelity test data
D.1 Head
Figure D.1 โ€” Head test 1 – 200 mm lateral head drop (right side) – resultant acceleration
Figure D.2 โ€” Head test 1 – 200 mm lateral head drop (left side) – resultant acceleration
67 Table D.1 โ€” Head test 1 – 200 mm rigid lateral test results
D.2 Neck
D.2.1 Neck test 1 โ€“ 7,2 G sled test
Table D.2 โ€” Neck test 1 – 7,2 G sled test results
68 D.2.2 Neck test 2 โ€“ 6,7 G sled test
Table D.3 โ€” Neck test 2 – 6,7 G sled test results
D.2.3 Neck test 3 โ€“ 12,2 G sled test
Table D.4 โ€” Neck test 3 – 12,2 G sled test results
69 D.3 Shoulder
D.3.1 Shoulder test 1 โ€“ 4,5 m/s pendulum test
Ratings: 5, 5
Figure D.3 โ€” Shoulder test 1 – pendulum force
Ratings: 10, 10
Figure D.4 โ€” Shoulder test 1 – shoulder rib deflection
70 Table D.5 โ€” Shoulder test 1 โ€“ 4,5 m/s pendulum test results
D.3.2 Shoulder test 2 โ€“ 7,2 G sled test
Table D.6 โ€” Shoulder test 2 – 7,2 G sled test results
D.3.3 Shoulder test 3 โ€“ 12,2 G sled test
Table D.7 โ€” Shoulder test 3 – 12,2 G sled test results
71 D.3.4 Shoulder test 4 โ€“ 8,9 m/s padded sled test
Ratings: 5, 5
Figure D.5 โ€” Shoulder test 4 – shoulder and thoracic plate force
Ratings: 5, 5
Figure D.6 โ€” Shoulder test 4 – shoulder and thoracic plate force additional results
72 Table D.8 โ€” Shoulder test 4 – 8,9 m/s padded sled test results
D.4 Thorax
D.4.1 Thorax test 1 โ€“ 4,3 m/s pendulum test
Ratings: 10, 10, 10
Figure D.7 โ€” Thorax test 1 – pendulum force
73 Ratings: 10, 10, 10
Figure D.8 โ€” Thorax test 1 – T1 lateral acceleration
Table D.9 โ€” Thorax test 1 – test results
74 D.4.2 Thorax test 2 โ€“ 6,7 m/s pendulum test
Rating: 10
Figure D.9 โ€” Thorax test 2 – pendulum force
Table D.10 โ€” Thorax test 2 โ€“ 6,7 m/s test results
75 D.4.3 Thorax test 3 โ€“ 1 m rigid drop test
Plate Force in Lateral Thorax Drop Test (right,1 m)
Force (kN) (SAE180)
corridor
50 60
20 Time (ms)
Ratings: 10, 10, 10
Figure D.10 โ€” Thorax test 3 – plate force
Rib Displacement (rib 2, Y) in Lateral Thorax Drop Test (right,1 m)
Displacement(mm) (SAE180)
corridor
70 80
Time (ms)
Ratings: 10, 10, 10
Figure D.11 โ€” Thorax test 3 โ€“ rib displacement
76 Table D.11 โ€” Thorax test 3 – 1 m rigid drop test results
D.4.4 Thorax test 4 โ€“ 2,0 m padded drop test
D.4.5 Thorax test 5 โ€“ 6,8 m/s rigid sled test
Thoracic Plate Force in 6.8m/s Rigid Heidelberg Sled Impact
corridor
Force (kN) (FIR 100)
20 Time (ms)
50 60
Ratings: 10, 10, 10
Figure D.12 โ€” Thorax test 5 โ€“ plate force
77 Upper Spine Acc. in 6.8m/s Rigid Heidelberg Sled Impact
120
100
corridor
Acceleration (G) (FIR 100)
20 4060Time (ms)
100
120
140
160 180
Ratings: 5, 0
Figure D.13 โ€” Thorax test 5 – T1 acceleration
Lower Spine Acc. in 6.8m/s Rigid Heidelberg Sled Impact
120
100
Acceleration (G) (FIR 100)
corridor
20 4060Time (ms)
100
120
140
160 180
Ratings: 5, 5, 5
Figure D.14 โ€” Thorax test 5 – T12 acceleration
78 Impact Rib (Th Rib 2) Acc. in 6.8m/s Rigid Heidelberg Sled Impact
120
100
corridor
Acceleration (G) (FIR 100)
20 4060Time (ms)
100
120
140
160 180
Ratings: 5, 5, 5
Figure D.15 โ€” Thorax test 5 – rib acceleration
Table D.12 โ€” Thorax test 5 – 6,8 m/s sled test results
79 D.4.6 Thorax test 6 โ€“ 8,9 m/s padded sled test
Shoulder and Thoracic Plate Force in 8.9m/s Padded WSU Sled Impact (15psi)
corridor
Force (kN) (SAE 1000)
30 Time (ms)
70 80
Ratings: 5, 5
Figure D.16 โ€” Thorax test 6 – shoulder and thoracic plate force
Shoulder and Thoracic Plate Force in 8.9m/s Padded WSU Sled Impact (23psi)
corridor
Force (kN) (SAE 1000)
30 Time (ms)
70 80
Ratings: 5, 5
Figure D.17 โ€” Thorax test 6 – shoulder and thoracic plate force additional results
80 Table D.13 โ€” Thorax test 6 – 8,9 m/s sled test results
D.5 Abdomen
D.5.1 Abdomen test 1 โ€“ 1,0 m drop onto rigid armrest test
Ratings: 10, 10, 10
Figure D.18 โ€” Abdomen test 1 โ€“ armrest force
Table D.14 โ€” Abdomen test 1 – 1 m rigid armrest test results
81 D.5.2 Abdomen test 2
D.5.3 Abdomen test 3 โ€“ 6,8 m/s rigid sled test
Abdominal Plate Force in 6.8m/s Rigid WSU Sled Impact
3.5
corridor
2.5
Force (kN) (SAE1000)
1.5
0.5
โˆ’0.5
40 50
Time (ms)
Ratings: 10, 10 (Test 82 is invalid)
Figure D.19 โ€” Abdomen test 3 – plate force
Table D.15 โ€” Abdomen test 3 – 6,8 m/s plate force sled test results
82 D.5.4 Abdomen test 4 โ€“ 8,9 m/s rigid sled test
Abdominal Plate Force in 8.9m/s Rigid WSU Sled Impact
corridor
Force (kN) (SAE1000)
15 Time (ms)
35 40
Rating: 10
Figure D.20 โ€” Abdomen test 4 – plate force
Table D.16 โ€” Abdomen test 4 – 8,9 m/s rigid sled test results
83 D.5.5 Abdomen test 5 โ€“ 8,9 m/s padded sled test
Abdomen Plate Force in 8.9m/s Padded WSU Sled Impact (15psi)
corridor
Force (kN) (SAE 1000)
50 60
Time (ms)
Ratings: 5, 5
Figure D.21 โ€” Abdomen test 5 – plate force
Abdomen Plate Force in 8.9m/s Padded WSU Sled Impact (23psi)
corridor
Force (kN) (SAE 1000)
50 60
Time (ms)
Ratings: 5,5
Figure D.22 โ€” Abdomen test 5 – plate force additional results
84 Table D.17 โ€” Abdomen test 5 – 8,9 m/s sled test results
D.6 Pelvis
D.6.1 Pelvis test 1 โ€“ 6,0 m/s pendulum test
Peak Pendulum Force in Pelvis Lateral Pendulum Test (right,6&10m/s)
corridor
Pendulum Force (kN) (SAE1000)
11 12
Time (ms)
Test 1 ratings: 5, 5, 5 Test 2 ratings: 10, 10, 10
Figure D.23 โ€” Pelvis test 1 and 2 – pendulum force
Table D.18 โ€” Pelvis test 1 โ€“ 6,0 m/s pendulum test results
D.6.2 Pelvis test 2 โ€“ 10,0 m/s pendulum test
85 Table D.19 โ€” Pelvis test 2 – 10,0 m/s pendulum test results
D.6.3 Pelvis test 3 โ€“ 0,5 m rigid drop test
Pelvic Acc. (Y) in Lateral Pelvis Drop Test (right,0.5 m)
corridor
Acceleration (g) (SAE180)
25 Time (ms)
45 50
Ratings: 5, 5, 5
Figure D.24 โ€” Pelvis test 3 – pelvis acceleration
Table D.20 โ€” Pelvis test 3 – 0,5 m acceleration drop test results
86 D.6.4 Pelvis test 4 โ€“ 1,0 m rigid drop test
Pelvic Acc. (Y) in Lateral Pelvis Drop Test (right,1 m)
corridor
Acceleration (g) (SAE180)
โˆ’10
20 Time (ms)
50 60
Ratings: 5, 0, 0
Figure D.25 โ€” Pelvis test 4 – pelvis acceleration
Table D.21 โ€” Pelvis test 4 โ€“ 1,0 m rigid drop test results
87 D.6.5 Pelvis test 7 โ€“ 6,8 m/s rigid sled test
Pelvicc Plate Force in 6.8m/s Rigid Heidelberg Sled Impact
Force (kN) (FIR 100)
corridor
20 Time (ms)
50 60
Ratings: 10, 10, 5
Figure D.26 โ€” Pelvis test 7 – pelvis force
Pelvic Acc. in 6.8m/s Rigid Heidelberg Sled Impact
corridor
Acceleration (G) (FIR 100)
โˆ’10
100
150 200
Time (ms)
Ratings: 5, 0, 0
Figure D.27 โ€” Pelvis test 7 – pelvis acceleration
88 Table D.22 โ€” Pelvis test 7 – 6,8 m/s rigid sled test results
D.6.6 Pelvis test 8 โ€“ 8,9 m/s rigid sled test
Pelvic Plate Force in 8.9m/s Rigid Heidelberg Sled Impact
corridor
Force (kN) (FIR 100)
160 Time (ms)
140
150
170
180
190 200
Rating: 5
Figure D.28 โ€” Pelvis test 8 – pelvis force
89 Pelvic Acc. in 8.9m/s Rigid Heidelberg Sled Impact
120
Acceleration (G) (FIR 100)
100
corridor
20 Time (ms)
โˆ’20
80 100
Rating: 10
Figure D.29 โ€” Pelvis test 8 – pelvis acceleration
Table D.23 โ€” Pelvis test 8 – 8,9 m/s rigid sled test results
90 D.6.7 Pelvis test 10 โ€“ 6,8 m/s Wayne State rigid sled test
Pelvic Plate Force in 6.8m/s Rigid WSU Sled Impact
corridor
Force (kN) (SAE1000)
15 Time (ms)
35 40
Ratings: 10, 10 (test 82 invalid)
Figure D.30 โ€” Pelvis test 10 – pelvis force
Pelvic Acceleration (y) in 6.8m/s Rigid WSU Sled Impact
120
100
Acceleration (G) (SAE1000)
corridor
โˆ’20
20 Time (ms)
80 100
Rating: 0 (test 82 invalid)
Figure D.31 โ€” Pelvis test 10 – pelvis acceleration
91 Table D.24 โ€” Pelvis test 10 – 6,8 m/s Wayne State rigid sled test results
D.6.8 Pelvis test 11 โ€“ 8,9 m/s Wayne State rigid sled test
Pelvic Plate Force in 8.9m/s Rigid WSU Sled Impact
corridor
Force (kN) (SAE1000)
15 Time (ms)
35 40
Rating: 5
Figure D.32 โ€” Pelvis test 11 – pelvis force
92 Pelvic Acceleration (y) in 8.9m/s Rigid WSU Sled Impact
160
140
120
Acceleration (G) (SAE1000)
corridor
100
80 100
โˆ’20
Time (ms)
Rating: 5
Figure D.33 โ€” Pelvis test 11 – pelvis acceleration
Table D.25 โ€” Pelvis test 11 โ€“ 8,9 m/s Wayne State rigid sled test results
93 D.6.9 Pelvis test 12 โ€“ 8,9 m/s 0,1 N/mm 2 (15 psi) padded sled test
Pelvic Plate Force in 8.9m/s Padded WSU Sled Impact (15psi)
Force (kN) (SAE 1000)
corridor
30 Time (ms)
70 80
Ratings: 5, 5
Figure D.34 โ€” Pelvis test 12 – pelvis force
Pelvis Acc. in 8.9m/s Padded WSU Sled Impact (15psi)
corridor
Acceleration (G) (SAE 1000)
โˆ’10
100
150 200
Time (ms)
Ratings: 10, 5
Figure D.35 โ€” Pelvis test 12 – pelvis acceleration
94 Table D.26 โ€” Pelvis test 12 โ€“ 8,9 m/s sled test results
D.6.10 Pelvis test 13 โ€“ 8,9 m/s 0,16 N/mm 2 (23 psi) padded sled test
Pelvic Plate Force in 8.9m/s Padded WSU Sled Impact (23psi)
corridor
Force (kN) (SAE 1000)
70 80
Time (ms)
Ratings: 10, 10
Figure D.36 โ€” Pelvis test 13 – pelvis force
95 Pelvic Acc. in 8.9m/s Padded WSU Sled Impact (23psi)
Acceleration (G) (SAE 1000)
corridor
โˆ’10
100
150 200
Time (ms)
Ratings: 0, 0
Figure D.37 โ€” Pelvis test 13 – pelvis acceleration
Table D.27 โ€” Pelvis test 13 โ€“ 8,9 m/s padded sled test results
96 D.7 Overall biofidelity rating
Table D.28 โ€” Overall biofidelity rating
98 Annex E
Repeatability and reproducibility data
E.1 Head
Table E.1 โ€” Lateral head repeatability and reproducibility
Table E.2 โ€” Frontal head repeatability and reproducibility
99 E.2 Neck
Table E.3 โ€” Neck repeatability and reproducibility data
E.3 Shoulder
Table E.4 โ€” Shoulder repeatability and reproducibility
101 E.4 Thorax
E.4.1 Thorax with arm
Table E.5 โ€” Thorax with arm repeatability and reproducibility
102 E.4.2 Thorax without arm
Table E.6 โ€” Thorax without arm repeatability and reproducibility
103 E.5 Abdomen
Table E.7 โ€” Abdomen repeatability and reproducibility
E.6 Pelvis
104 Table E.8 โ€” Pelvis repeatability and reproducibility
106 Bibliography
110 BS ISO
BSI โ€” British Standards Institution
BS ISO 15830-1:2005
$215.11