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BS EN ISO 21789:2022 – TC:2023 Edition

$280.87

Tracked Changes. Gas turbine applications. Safety

Published By Publication Date Number of Pages
BSI 2023 250
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This document covers the safety requirements for aero derivative and industrial gas turbine prime mover applications using liquid or gaseous fuels and the safety related control and detection systems and essential auxiliaries for all types of open cycles (simple, combined, regenerative, reheat, etc.) used in onshore and offshore applications including floating production platforms. This document applies to mechanical, electrical, and pressure equipment components and systems necessary for the functionality of the prime mover. For example, but not limited to, a core gas turbine auxiliary gearbox, an output transmission gear box, combustion system, air filtration, gas turbine controls, oil systems, and fuel system. This document also covers integration of safety risks within the overall installation, e.g. exhaust purging or drainage. This document details the anticipated significant hazards associated with aero derivative and industrial gas turbine prime movers and specifies the appropriate preventative measures and processes for reduction or elimination of these hazards. This document addresses the risks of injury or death to humans and risks to the environment. Equipment damage without risk to humans or the environment is not covered. The overall objective of this document is to ensure that equipment is designed, constructed, operated and maintained throughout its life in accordance with ISO 12100:2010. This document approaches gas turbine safety from an international perspective based on the content of existing, recognized ISO and IEC standards to the greatest extent possible. Where no ISO or IEC standard exists, other codes or standards (such as EN, NFPA, etc.) have been included. Minimum functional safety levels cannot be addressed in this document, as minimum functional safety levels are both application and site specific. This document excludes the following items; —    exhaust-system structural design; —    driven equipment; —    micro turbines as covered by ISO 19372:2015; —    gas turbines used primarily for direct and indirect propulsion; —     gas turbines used for mobile applications; —    special heat source applications; —    gas turbines in research and development programs; —    compressed-air energy storage plants. Where appropriate, this document can be used to give general guidance in such applications. This document is not applicable to machinery or safety components manufactured before the date of its publication.

PDF Catalog

PDF Pages PDF Title
1 30464733
142 A-30371933
143 undefined
146 European foreword
Endorsement notice
147 Annex ZA (informative) Relationship between this European Standard and the essential requirements of Directive 2006/42/EC aimed to be covered
Table ZA.1 — Correspondence between this European Standard and Annex I of Directive 2006/42/EC
149 Annex ZB (informative) Relationship between this European Standard and the essential requirements of EU Directive 2014/34/EU
Table ZB.1 — Correspondence between this European Standard and Directive 2014/34/EU
157 Foreword
158 Introduction
159 1 Scope
160 2 Normative references
162 3 Terms and definitions
164 4 List of significant hazards
5 Safety requirements
5.1 General
5.2 Risk assessment
165 5.2.1 Risk assessments requirements
166 5.2.2 As low as reasonably practical
5.3 Modifications and replacement parts
5.4 Foreseeable misuse
5.5 Lifetime
5.6 Hazard combinations
5.7 Noise reduction at design stage
167 5.8 Mechanical
5.8.1 Guarding
5.8.2 Accessibility for maintenance
168 5.8.3 Casing design
5.8.4 Gas turbine compressor surge
5.8.5 Stability and handling
169 5.8.6 Overload of couplings, rotating shafts and gears due to torque
5.8.7 Vibration
5.8.8 Mechanical failure caused by corrosion
5.8.9 Design methods and materials
170 5.8.10 Gas turbine temperatures
5.8.11 Environmental loads
5.8.12 Assembly features
5.8.13 Couplings
5.8.14 Rotor bearings
5.8.15 Rotating part failure
171 5.8.16 Foreign object damage (FOD) screen
5.8.17 Gearbox
5.8.18 Starting systems
172 5.8.19 Low ambient temperature conditions
5.9 Gas turbine compressor air inlet system
5.9.1 General
5.9.2 Inlet air contamination
5.9.3 Icing monitoring and prevention
173 5.9.4 Implosion protection
5.9.5 Inlet explosion protection
174 5.9.6 Waste disposal through combustion
5.9.7 Recirculation
5.9.8 Gas turbine compressor air inlet ducting
175 5.10 Fuel systems
5.10.1 General
5.10.2 Fuel supply quality and supply conditions
5.10.3 Pressure (leakage) testing
5.10.4 Fuel supply heating
5.10.5 Gas fuel systems
179 5.10.6 Liquid fuel systems
183 5.10.7 Multi-fuel systems
5.10.8 Fuel purging
184 5.10.9 Fuel drainage
5.11 Combustion supervision
5.11.1 General
5.11.2 Requirements for ignition
185 5.11.3 Extinction safety time
5.12 Exhaust system
5.12.1 Damper controls
5.12.2 Flexible joint location
5.12.3 Exhaust outlet
5.12.4 Explosion protection
186 5.13 Enclosures
5.13.1 General
187 5.13.2 Enclosure structure
5.13.3 Enclosure fire precautions
5.13.4 Explosion prevention and protection — Area classification — Ventilation
5.13.5 Gas detection
188 5.13.6 Enclosure purging
5.13.7 Flammable mist
5.13.8 Access and doors
189 5.13.9 Entrapment
5.14 Lighting
5.15 Fire precautions
5.15.1 General
5.15.2 Structural fire risk reduction
5.15.3 Flammable fluids mitigation and containment
190 5.15.4 Fire protection
5.15.5 Fire detection
191 5.15.6 Fire extinguishing systems
192 5.15.7 Water mist extinguishant
5.15.8 Extinguishing system controls
194 5.15.9 Escape
5.15.10 Uncontrolled release of media and loss of propellant pressure
5.15.11 Vessel thermal relief (burst disc)
5.15.12 Propellant vessels
5.15.13 Release of extinguishant into gas turbine halls, control rooms, etc.
195 5.16 Hazardous area classification and explosion prevention and protection
5.16.1 General
5.16.2 Area classification
5.16.3 Explosion prevention
196 5.16.4 Avoidance or reduction of effective ignition sources
197 5.16.5 Reduction of explosion effects in an enclosed space
199 5.17 Ventilation
5.17.1 General
5.17.2 Cooling
5.17.3 Heating
5.17.4 Hazardous area control
5.17.5 Hot surfaces
200 5.17.6 Ventilation inlet location
5.17.7 Ventilation inlet filtration
5.17.8 Ventilation inlet ducting
5.17.9 Ventilation outlet location
5.17.10 Ventilation monitoring
201 5.18 Fans
5.18.1 Fan guards and structural failure
5.18.2 Air blast oil coolers
5.18.3 Sparking of fan blades
5.19 Flammable gas detection
5.19.1 Type / selection principles
5.19.2 Location principles
202 5.19.3 Settings
5.19.4 Enclosures containing hot surfaces — Screening tool
5.19.5 Maintenance and calibration
5.20 Control and automatic protection systems
5.20.1 General
203 5.20.2 Environmental suitability
5.20.3 Ergonomics
5.20.4 Failure
5.20.5 Calibration
5.20.6 Testing
204 5.20.7 Speed control
5.20.8 Gas turbine emergency shutdown system
205 5.20.9 Interlocks
5.20.10 Cyber security
5.21 Electrical
5.21.1 Design/Installation
5.21.2 Isolation and stored energy
206 5.21.3 Electrostatic energy and bonding
5.21.4 Water ingress
207 5.21.5 Lightning
5.21.6 Electromagnetic compatibility (EMC)
5.21.7 Battery installations
5.21.8 Electrical overload
5.21.9 Electrical power failure
208 5.22 Drains, vents and bleeds
5.22.1 General
5.22.2 Vents for flammable gases
5.22.3 Toxic and hazardous emissions
209 5.22.4 Gas turbine compressor bleeds
5.23 Pressure equipment
5.23.1 General
5.23.2 Design
5.23.3 Hazards
5.23.4 Misuse
5.23.5 Handling and operation
210 5.23.6 Isolation, draining and venting
5.23.7 Fluid injection
5.23.8 Assemblies
212 5.23.9 Safety accessories
5.23.10 Flexible piping (and metal hoses)
213 5.23.11 External fire
5.23.12 Material embrittlement and corrosion
5.23.13 Ultra-violet (UV) resistant pipework
5.24 Auxiliary systems
5.24.1 Lubrication systems
214 5.24.2 Water systems
5.24.3 Hydraulic and pneumatic systems
5.24.4 Utility air supplies
5.25 Installation in a hazardous area
215 5.26 Unenclosed gas turbines in a hall
216 5.27 Decommissioning and disposal
6 Compliance verification
6.1 Quality assurance
6.2 Verification of safety requirements
7 Information for use
7.1 General
217 7.2 Language
7.3 Packaging
7.4 Commissioning
218 7.5 Operation
7.5.1 General
7.5.2 Safety instructions and emergency procedures
219 7.6 Enclosure access
7.6.1 General
220 7.6.2 Risk assessment for accessing enclosures
7.6.3 Limitations under operational conditions
7.6.4 Limitations under non-operational conditions
7.6.5 Access during commissioning and re-commissioning
221 7.6.6 Installations in a hazardous area
7.6.7 Stray electric currents
7.7 Maintenance
7.7.1 General
7.7.2 General maintenance hazards
222 7.7.3 Accessibility, isolation and energy dissipation
7.7.4 Pressure equipment
223 7.7.5 Fire protection systems
7.7.6 Gas detectors
7.7.7 Control systems: maintenance, calibration and testing
224 7.7.8 Hazardous materials and substances
7.8 Warning signs and notices
225 7.9 Noise
7.10 Permit to work (PTW)
7.11 Training
226 7.12 Decommissioning and disposal
227 Annex A (informative) List of significant hazards
239 Annex B (normative) Verification of safety requirements and/or measures
244 Bibliography
BS EN ISO 21789:2022 - TC
$280.87