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BS EN 13445-3:2021 – TC

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Tracked Changes. Unfired pressure vessels – Design

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BSI 2021 1972
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This Part of this document specifies requirements for the design of unfired pressure vessels covered by EN 13445-1:2019 and constructed of steels in accordance with EN 13445-2:2019. EN 13445-5:2019, Annex C specifies requirements for the design of access and inspection openings, closing mechanisms and special locking elements. NOTE This Part applies to design of vessels before putting into service. It may be used for in service calculation or analysis subject to appropriate adjustment.

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PDF Pages PDF Title
1 compares BS EN 13445-3:2021
2 TRACKED CHANGES
Text example 1 — indicates added text (in green)
81 8.5.3.8.2 For a flat bar stiffener
84 8.6 Conical shell
8.6.1 General
8.6.2 Additional notation specific to cones
85 8.6.3 Interstiffener collapse
86 8.6.4.1.2 Light stiffeners
88 8.6.4.2 Varying shell thickness, stiffener size or spacing
89 8.6.5 Cone-cylinder intersections
92 8.7 Spherical shells
8.7.1 Design procedure
93 8.7.2 Permissible shape deviations
8.8 Vessel ends
8.8.1 Hemispherical ends
8.8.2 Torispherical ends
8.8.3 Ellipsoidal ends
9 Openings in shells
9.1 Purpose
94 9.2 Specific definitions
9.2.1
9.2.2
9.2.2.1
9.2.3
9.2.4
9.2.5
9.2.6
9.2.7
9.2.8
9.2.9
9.2.10
95 9.2.11
9.2.12
9.3 Specific symbols and abbreviations
9.3.1 Subscripts
98 9.4 General
99 9.4.4 Elliptical or obround openings
9.4.4.1 Elliptical or obround openings reinforced by increased shell wall thickness, reinforcing plate or reinforcing ring (see 9.4.1 a), b) or c) )
9.4.4.2 Openings reinforced by elliptical or obround nozzles normal to the shell wall (see 9.4.1.d)
100 9.4.5 Limitations on diameter
9.4.5.2 Openings with reinforcing plates
9.4.5.3 Openings in dished ends
9.4.5.4 Openings with nozzles
9.4.6 Effective thickness for nozzles
101 9.4.6.2 in creep applications (i.e.: when the calculation temperature is situated in the creep range)
9.4.6.3 in applications without creep and without fatigue assessment using Clause 17 (i.e.: when the calculation temperature is situated out of the creep range and the opening is not a critical area as defined in 17.2)
9.4.7 Nozzles to shell connections
9.4.8 Distance between a nozzle and a shell butt-weld
109 9.5 Isolated openings
9.5.1 Limitations
112 9.5.2.3 General requirements for reinforcement
9.5.2.3.2 Joint coefficient
9.5.2.3.2.2 Nozzle with a longitudinal weld
113 9.5.2.3.2.3 Reinforcing pad with a weld
9.5.2.3.3 Fillet weld areas for compensation
9.5.2.4 Pressure loaded cross-sectional areas Ap and stress loaded cross-sectional areas Af
9.5.2.4.2 Shells with openings without nozzle or reinforcing ring, with or without reinforcing pads
114 If the closure of the opening is located inside the shell (as in Figure 9.4-2 ), then:
For adequate reinforcement either EquationFormula (9.5-7) or (9.5-11), as appropriate, shall be satisfied.
9.5.2.4.2.2 On conical shell, longitudinal cross-section
If the closure of the opening is located inside the ring, then:
For adequate reinforcement either EquationFormula (9.5-7) or (9.5-11), as appropriate, shall be satisfied.
115 9.5.2.4.2.3 On spherical shell, dished end, cylindrical and conical shell, transverse section
9.5.2.4.3 Shells with openings without nozzle, reinforced by reinforcing rings
119 9.5.2.4.4.2 Extruded nozzles
9.5.2.4.4.3 Nozzle in cylindrical shell, longitudinal cross-section
120 9.5.2.4.4.4 Nozzle in conical shell, longitudinal cross-section
9.5.2.4.4.5 Nozzle in spherical shell, dished end, cylindrical and conical shell, transverse section
121 9.5.2.4.5 Nozzles oblique to the shell, with or without reinforcing pads
9.5.2.4.5.1 General
9.5.2.4.5.2 General for cylindrical and conical shells
122 9.5.2.4.5.3 Oblique nozzle in cylindrical shell, longitudinal cross-section
9.5.2.4.5.4 Oblique nozzle in conical shell, longitudinal cross-section
9.5.2.4.5.5 Oblique nozzle in cylindrical and conical shell, transverse section
123 9.5.2.4.5.6 General for oblique nozzles in spherical shells and dished ends
127 9.6 Multiple openings
9.6.1 Adjacent openings
9.6.2 Conditions under which a ligament check is not required
9.6.3 Ligament check of adjacent openings
128 9.6.3.2 Openings in cylindrical and conical shells
129 9.6.3.3 Openings in spherical shells and dished ends
9.6.3.4 Adjacent openings in regular hole pattern
130 9.6.4 Overall check of adjacent openings
137 9.7 Openings close to a shell discontinuity
9.7.2 Rules regarding wmin
138 9.7.2.3 Openings in domed and bolted ends
9.7.2.4 Openings in elliptical and torispherical ends
9.7.2.5 Openings in hemispherical ends
9.7.3 Rules regarding wp
144 10 Flat ends
10.1 Purpose
145 10.2 Specific definitions
10.2.1
10.2.2
10.2.3
10.2.4
10.3 Specific symbols and abbreviations
147 10.4 Unpierced circular flat ends welded to cylindrical shells
10.4.1 General
10.4.2 Limitations
148 10.4.3 Flat ends with a hub
150 10.4.5 Flat ends with a relief groove
152 Figure 10.4-5 — Values of coefficient C2
154 10.5 Unpierced bolted circular flat ends
10.5.1 General
10.5.2 Flat end with a narrow-face gasket
156 10.5.4 Flat ends with unequally spaced bolts
10.6 Pierced circular flat ends
10.6.1 General
157 10.6.2 Flat end thickness
161 10.7 Flat ends of non-circular or annular shape
10.7.1 General
10.7.2 Unpierced rectangular, elliptical or obround flat ends
162 10.7.3 Unpierced annular plates
10.7.4 Reinforcement of openings in rectangular, elliptical or obround flat ends or annular plates
Figure 10.7-1 — Shape factor C3 for welded non-circular flat ends
163 Figure 10.7-2 — Shape factor C3 for bolted rectangular flat end with full-face gasket
165 11 Flanges
11.1 Purpose
11.2 Specific definitions
11.2.1
11.2.2
11.2.3
11.2.4
11.2.5
11.2.6
11.2.7
166 11.3 Specific symbols and abbreviations
168 11.4 General
11.4.1 Introduction
11.4.2 Use of standard flanges without calculation
169 11.4.3 Bolting
11.4.3.2 Nuts
170 11.4.3.3 Threaded holes
Table 11.4-1 — Gaskets for standard flanges
171 11.4.4 Flange construction
11.4.5 Machining
11.4.6 Gaskets
172 11.5 Narrow face gasketed flanges
174 11.5.2 Bolt loads and areas
175 11.5.3 Flange moments
177 Figure 11.5-4 — Value of βv for ( = 0,3 (integral method factor)
Figure 11.5-5 — Value of βv for ( = 0,3 (integral method factor)
180 Figure 11.5-7 — Value of βFL for ( = 0,3 (loose hub flange factor)
184 11.5.4.2 Stress limits
11.5.5 Narrow face flanges subject to external pressure
185 11.5.6 Lap joints
186 Figure 11.5-9 — Stepped loose flange
11.5.6.2 Stub flange
11.5.6.3 Loose flange
188 11.6 Full face flanges with soft ring type gaskets
Figure .11.6-1 — Full face flange (soft gasket)
189 11.6.2 Bolt loads and areas
191 11.6.4 Full face flanges subject to external pressure
11.7 Seal welded flanges
192 11.8 Reverse narrow face flanges
11.8.1 Internal pressure
193 Figures 11.8-1 — Reverse narrow face flange
195 11.8.2 External pressure
11.9 Reverse full face flanges
11.9.1 General
11.9.2 Design following method of 11.5
196 Figure 11.9-1 — Reverse full face flange design to 11.9.2
197 11.9.3 Design following method of 11.6
198 11.10 Full face flanges with metal to metal contact
11.10.1 General
11.10.2 Specific symbols and abbreviations
199 Figure 11.10-1 — Flange with full face metal to metal contact and O-ring seal
200 12 Bolted domed ends
12.1 Purpose
12.2 Specific definitions
12.2.1
12.3 Specific symbols and abbreviations
201 12.4 General
12.5 Bolted domed ends with narrow face gaskets
12.5.1 Dome concave to pressure
202 Figure 12-1 — Bolted domed end with narrow face gasket
203 12.5.2 Dome convex to pressure
12.6 Bolted domed ends with full face joints
12.6.1 Bolted domed ends with full face joints concave to pressure
204 Figure 12-2 — Bolted domed end with full face gasket
13 Heat Exchanger Tubesheets
13.1 Purpose
205 13.2 Specific definitions
13.2.1
13.2.2
13.2.3
13.2.4
13.2.5
13.3 Specific symbols and abbreviations
206 Figure 13.1-1 — Three types of tubesheet heat exchangers
208 13.4 U-tube tubesheet heat exchangers
13.4.1 Scope
Figure 13.4.1-1 — Typical U-tube tubesheet heat exchanger
210 Figure 13.4.2-1 — Local reduction of thickness at tubesheet periphery
211 13.4.2.2 Tubes
13.4.2.3 Shell and channel
13.4.2.4 Loading
13.4.3 Symbols
213 13.4.4 Design considerations
214 13.4.4.2 Design conditions
13.4.4.3 Determination of intermediate coefficients
215 Table 13.4.4-1 ― Coefficients for integral shell and/or channel
218 13.4.6 Design of shell and channel at their junction with the tubesheet
13.4.6.1 Determination of stresses in shell (configurations a, b, c)
220 13.4.7 Treatment of configurations with a full face gasket
Figure 13.4.7-1 — Tubesheet extended as a flange with a full face gasket
(Configurations b’, d’, e’)
221 Figure 13.4.7-2 — Various types of configuration d’
13.4.7.3 Design rule
13.5 Fixed tubesheet heat exchangers
13.5.1 Scope
222 Figure 13.5.1-1 — Typical fixed tubesheet heat exchanger
224 Figure 13.5.2-1 – Local reduction of thickness at tubesheet periphery
225 13.5.2.2 Tubes
13.5.2.3 Shell
13.5.2.4 Channel
226 13.5.2.5 Loading
13.5.3 Symbols
228 13.5.4 Design considerations
229 13.5.4.2 Design conditions
13.5.4.3 Determination of intermediate coefficients
231 13.5.4.4 Effective pressure Pe
13.5.5 Tubesheet design
232 13.5.5.2 Shear stress
233 13.5.6 Tube design
13.5.6.2 Equivalent stress
234 13.5.7.1.2 Equivalent stress
235 13.5.7.2 Shell design at its junction with the tubesheets
13.5.7.2.1 Axial bending stress
13.5.7.2.2 Equivalent stress
13.5.8 Channel design at its junction with the tubesheet
13.5.8.1 Axial membrane stress
236 13.5.8.2 Axial bending stress
13.5.8.3 Equivalent stress
13.5.9 Shell with different thickness or different material adjacent to the tubesheet
13.5.9.2 Conditions of applicability
237 Figure 13.5.9-1 — Shell with increased thickness adjacent to the tubesheets
13.5.9.4 Design calculations
238 13.5.10 Treatment of configurations with a full face gasket
Figure 13.5.10-1 — Tubesheet with a full face gasket (configurations b’, d’)
13.5.10.3 Design rule
249 13.6 Floating tubesheet heat exchangers
13.6.1 Scope
253 Figure 13.6.2-1 — Local reduction of thickness at stationary tubesheet periphery
254 Figure 13.6.2-2 — Local reduction of thickness at floating tubesheet periphery
255 13.6.2.2 Tubes
13.6.2.3 Shell
13.6.2.4 Channel
256 13.6.2.5 Loading
13.6.3 Symbols
257 Subscripts:
258 13.6.4 Design considerations
13.6.4.2 Design conditions
259 13.6.4.3 Determination of intermediate factors
260 13.6.4.4 Effective pressure Pe
261 13.6.5 Tubesheet design
13.6.5.2 Shear stress
262 13.6.6 Tube design
13.6.6.2 Equivalent stress
263 13.6.7.1 Axial membrane stress
13.6.7.2 Axial bending stress
13.6.7.3 Equivalent stress
13.6.8 Channel design at its junction with the stationary tubesheet
13.6.8.1 Axial membrane stress
264 13.6.8.2 Axial bending stress
13.6.8.3 Equivalent stress
13.6.9 Treatment of configurations with a full face gasket
Figure 13.6.9-1 — Tubesheet with full face gasket (Configurations b’, d’, e’,)
265 13.6.9.3 Design rule
13.6.10 Internally sealed floating tubesheet heat exchanger
13.6.10.2 Conditions of applicability
13.6.10.3 Tubesheet design
266 13.6.10.4 Tube design
13.7 Tubesheet characteristics
13.7.1 Purpose
13.7.2 Conditions of applicability
267 13.7.4 Design considerations
Figure 13.7.3-1 — Tubesheet layout Figure 13.7.3-2 — Definition of hg
269 Figure 13.7.3-5 — Determination of area S
13.7.6 Determination of the basic ligament efficiency ( for shear
13.7.7 Determination of the effective ligament efficiency ( * for bending
270 13.7.8 Determination of the effective elastic constants E * and ( *
13.7.9 Determination of the effective bending rigidity of the tubesheet D *
271 Figure 13.7.8-1 — Curves for the determination of E * / E and ( *
272 Figure 13.7.8-2 — Curves for the determination of E * /E and ( * (square pattern)
273 13.8 Maximum permissible tube to tubesheet joint stress
13.8.1 Purpose
13.8.2 Symbols
13.8.3 Determination of maximum permissible tube-to-tubesheet joint stress
274 13.9 Maximum permissible longitudinal compressive stress for tubes
13.9.1 Purpose
13.9.2 Symbols
13.9.3 Determination of maximum permissible buckling stress
276 Figure 13.9.3-1 — Definition of lengths l1 , l1 ‘, l2 , l2 ‘ , l3
277 13.10 Design of tubesheet flange extension with a narrow face gasket
13.10.1 Purpose
13.10.2 Conditions of applicability
Figure 13.10.1-1 — Tubesheet flange extension
278 13.10.4 Design considerations
280 13.11 Design of tubesheet flange extension with a full face gasket
13.11.1 Purpose
13.11.2 Conditions of applicability
Figure 13.11.1-1 — Tubesheet flange extension
281 13.11.4 Design considerations
282 Figure 13.11.4-1 — Analysis thickness of tubesheet flange extension
13.12 Special tube-to-tubesheet welded joints
13.12.1 Purpose
283 13.12.2 Additional symbols
13.12.3 Tubes welded to the outer tubesheet face with machined grooves
Figure 13.12.3-1 — Tube welded to the outer tubesheet face with machined grooves
284 Figure 13.12.4-1 — Inserted tube welded to the inner tubesheet face having machined grooves
Figure 13.12.5-1 — Partially inserted tubes welded to the inner tubesheet face
285 Figure 13.12.6-1 — Tube butt welded to the inner tubesheet face with hub
13.12.7 Tubes butt welded to the inner tubesheet face with machined grooves
286 Figure 13.12.7-1 — Tubes butt welded to the inner tubesheet face with machined groove
14 Expansion bellows
14.1 Purpose
14.2 Specific definitions
14.2.1
Expansion bellows
14.2.2
Convolution
287 14.2.3
End tangents
14.2.4
Collar
14.2.5
Reinforcing and equalizing rings
288 14.3 Specific symbols and abbreviations
290 14.4 Conditions of applicability
14.4.1 Geometry
14.4.2 Loading
291 14.4.3 Temperature
14.4.4 Materials
14.4.5 Welding seams
292 Table 14.4.5-1 — Typical bellows attachment welds
293 14.5 U-shaped unreinforced bellows
14.5.1 General
Figure 14.5.1-1 — U-shaped unreinforced bellows
611 Annex A
Design requirements for pressure bearing welds
632 Table A-8 — Nozzles
635 Annex B
Design by Analysis – Direct Route
B.1 Introduction
B.1.1 General
B.1.2 Purpose
B.1.3 Special requirements
B.1.4 Creep design
636 B.2 Specific definitions
B.2.1
B.2.2
B.2.3
B.2.4
B.2.5
637 B.2.6
B.2.7
B.2.8
B.2.9
B.2.10
B.2.11
B.2.12
B.2.13
B.2.14
B.2.15
638 B.2.16
B.2.17
B.2.18
B.2.19
B.3 Specific symbols and abbreviations
B.3.1 Subscripts
639 B.3.2 Symbols
B.4 Failure modes and limit states
641 B.5 Methodology
B.5.1 General, design checks
B.5.1.1 General
B.5.1.2 Design checks for calculation temperatures below the creep range
B.5.1.3 Design checks for calculation temperatures in the creep range
642 B.5.2 Procedure
B.6 Actions
B.6.1 Classification
643 B.6.2 Characteristic values and characteristic functions of actions
Table B.6-1 — Characteristic values for different types of action
644 Figure B.6-1 — Typical plot of coincident temperatures and pressures
645 B.6.3 Design values and design functions of actions
B.7 Design models
B.7.1 General
646 B.7.2 Geometry
B.7.3 Clad components
B.7.4 Constitutive laws
647 B.7.5 Material parameters
B.7.5.1 Material strength parameters
B.7.5.1.2 Long-term characteristic values
B.7.5.2 Other material parameters
648 B.7.6 Structural strain
B.8 Non-creep Design checks
B.8.1 General
B.8.2 Gross Plastic Deformation (GPD)
B.8.2.1 Principle
649 B.8.2.2 Application rule: Lower bound limit approach
B.8.2.3 Design checks for normal operating load cases
Table B.8-1 — Partial safety factors for actions and normal operating load cases
651 B.8.2.4 Design checks for testing load cases
Table B.8-3 ― Partial safety factors for actions and testing load cases
Table B.8-4 ― RM and γR for testing load cases
652 B.8.3 Progressive Plastic Deformation (PD)
B.8.3.1 Principle
B.8.3.2 Application rule 1: Technical adaptation
B.8.3.3 Application rule 2: Shakedown (SD)
B.8.3.4 Application rule 3: Technical Shakedown
653 B.8.3.5 Application rule 4: Technical shakedown for mechanical actions
B.8.3.6 Design checks
654 B.8.4 Instability (I)
B.8.4.1 Principle
B.8.4.2 Application rule 1: Experimental results
B.8.4.3 Application rule 2: Clause 8 (for pressure action)
B.8.4.4 Design checks for normal operating load cases
655 B.8.4.5 Design checks for testing load cases
B.8.5 Cyclic Fatigue failure (F)
B.8.5.1 Principle
B.8.5.2 Application rule
B.8.5.3 Particular requirements
B.8.6 Static equilibrium (SE)
B.8.6.1 Principle
B.8.6.2 Design checks
656 B.9 Creep design checks
B.9.1 General
B.9.2 Welded joints
657 B.9.3 Material creep strength parameters
B.9.4 Creep Rupture (CR)
B.9.4.1 Principle
B.9.4.2 Application rule: Lower bound limit approach
B.9.4.3 Design Checks
658 Table B.9-1 — Partial safety factors for actions for CR load cases
659 B.9.5 Excessive Creep Strain (ECS)
B.9.5.1 Principle
B.9.5.2 Equivalent creep strain
B.9.5.3 Application Rule 1: Long creep periods (life fraction rule)
B.9.5.3.2 Determination of the creep design temperature
660 B.9.5.3.3 Determination of the reference stress
B.9.5.3.3.1 Determination of the elastic limit action
B.9.5.3.3.2 Material strength parameters and partial safety factors
B.9.5.3.3.3 Determination of the (strain limiting) limit action .
B.9.5.3.3.4 Reference stress
661 B.9.5.3.4 Determination of the weighted lifetime
B.9.5.3.5 Creep damage indicator
B.9.5.4 Application Rule 2: Long, interrupted creep periods
662 B.9.5.4.2 Action cycles with negligible creep
B.9.5.4.3 Action cycles without plastification
B.9.5.5 Design checks
B.9.6 Creep and cyclic fatigue (CFI)
663 Annex C
Design by analysis — Method based on stress categories
C.1 Purpose
664 C.2 Specific definitions
C.2.1
C.2.2
C.2.3
665 C.2.4
C.2.5
C.3 Specific symbols and abbreviations
666 C.4 Representative stresses
C.4.1 Equivalent stress
667 C.4.2 Equivalent stress range
668 C.4.3 Total stress – elementary stresses
C.4.4 Decomposition of stresses
C.4.4.1 Supporting line segment
C.4.4.2 Membrane stress
C.4.4.3 Bending stress
669 C.4.4.4 Linearised stress
C.4.4.5 Nonlinearity stress
670 Figure C-2 — Decomposition of an elementary stress
671 Figure C-3 — Decomposition of the longitudinal stress on the particular case of a cylindrical shell subject to an external bending moment M
C.4.5 Requirements relating to the methods for determining stresses
C.4.5.1 Assumption of linear elasticity
672 C.4.5.2 Selection of methods for determining stresses
C.5 Classification of stresses
673 Table C-2 — Classification of stresses in some typical cases
676 C.6 Stress analysis procedure
677 C.7 Non-creep assessment criteria
C.7.1 General
678 Table C-3 — Illustration of assessment criteria
679 Table C-3 — Illustration of assessment criteria
680 C.7.2 Limitation of equivalent primary stresses
C.7.3 Limitation of equivalent stress ranges resulting from primary + secondary stresses
C.7.4 Alternative to limitation of equivalent stresses and equivalent stress ranges
681 C.7.5 Limitation of primary stresses in case of tri-axial state of stress
C.7.6 Simplified elastic-plastic analysis
C.7.7 Prevention of incremental collapse resulting from thermal ratcheting
C.7.7.1 General
682 C.7.7.2 Specific parameters
C.7.7.3 Assessment criterion
C.8.1 EquationsFormulae to be used
683 C.8 Creep assessment criteria
C.8.2 Assessment criteria for a single creep load case
C.8.3 Assessment criteria for multiple creep load cases
685 Annex D
Verification of the shape of vessels subject to external pressure
D.1 Purpose
D.2 Specific definitions
D.3 Specific symbols and abbreviations
D.4 Methods of measurement
D.5 Cylindrical and conical sections
D.5.1 General
D.5.2 Direct measurement
687 D.5.3 Templates
688 D.5.4 Chord gauge
D.5.4.1 Method
690 D.6 Spheres and spherical sections
693 Annex E
Procedure for calculating the departure from the true circle of cylinders and cones
E.1 Purpose
E.2 Specific definitions
E.3 Specific symbols and abbreviations
E.4 Method
696 Annex F
Allowable external pressure for vessels outside circularity tolerance
F.1 Purpose
F.2 Specific definitions
F.3 Specific symbols and abbreviations
F.4 Method
698 Annex G
Alternative design rules for flanges and gasketed flange connections
G.1 Purpose
G.2 Specific definitions
G.2.1
699 G.2.2
G.2.3
G.2.4
G.2.5
G.2.6
G.2.7
G.2.8
G.2.9
G.2.10
G.2.11
G.2.12
G.3 Specific symbols and abbreviations
G.3.1 Use of figures
700 G.3.2 Subscripts and special marks
G.3.2.1 Subscripts
701 G.3.2.2 Special marks
G.3.3 Symbols
706 Figure G.3-1 ― Applied loads and lever arms
714 G.4 General
G.4.1 Conditions of applicability
G.4.1.1 Geometry
G.4.1.2 Material characteristics
G.4.1.3 Loads
715 G.4.2G.4.1.4 Mechanical model
716 G.5 Parameters
G.5.1 Flange parameters
G.5.1.1 General
G.5.1.2 Flange ring
G.5.1.2.2 Effective dimensions of flange ring
717 G.5.1.3 Connected shell
G.5.1.3.2 No hub
G.5.1.3.3 Blank flange (no connected shell)
G.5.1.4 Lever arms
718 G.5.1.4.1 General
G.5.1.5 Flexibility-related flange parameters
719 G.5.1.5.1 Integral flange, stub or collar
720 G.5.2 Bolt parameters
G.5.2.1 Effective cross-section area of bolts
G.5.2.2 Flexibility modulus of bolts
G.5.3 Gasket parameters
G.5.3.1 Theoretical width
721 G.5.3.2 Effective width
722 Table G.5-1 ― Effective gasket geometry
723 G.5.3.3 Axial flexibility modulus of gasket
G.6 Forces
G.6.1 General
G.6.2 Loads
G.6.2.1 Assembly condition (I = 0)
G.6.2.2 Subsequent conditions (I = 1, 2, 3…)
G.6.2.2.2 Additional external loads
G.6.2.2.3 Thermal loads
724 G.6.3 Compliance of the joint
G.6.4 Minimum forces necessary for the gasket
G.6.4.1 Assembly condition (I = 0)
G.6.4.2 Subsequent conditions (I = 1, 2, 3…)
G.6.5 Forces in assembly condition (I = 0)
G.6.5.1 Required forces
725 G.6.5.2 Accounting for bolt-load scatter at assembly
726 G.6.6 Forces in subsequent conditions (I = 1, 2, 3…)
727 G.7 Load limits
G.7.1 General
G.7.2 Bolts
728 G.7.3 Gasket
G.7.4 Integral flange, stub or collar
729 Table G.7-1 ― Determination of ΨZ
730 G.7.5 Blank flange
G.7.6 Loose flange with stub or collar
731 G.8 Supplements to the method
G.8.1 Requirement for limitation of non-uniformity of gasket stress
732 G.8.2 Dimensions of standard metric bolts
733 G.8.3 Scatter of bolting-up methods
734 G.8.4 Assembly using a torque wrench
735 G.8.5 Flange rotations
G.8.5.1 General
G.8.5.2 Use of flange rotation
736 G.8.5.3 Calculation of flange rotations
G.9 Gasket properties
G.9.1 General
G.9.2 Specific symbols and abbreviations
738 G.9.3 Tables for gasket properties
745 G.10 Bibliography
746 Annex GA
Alternative design rules for flanges and gasketed flange connections
GA.1 Purpose
GA.2 Specific definitions
747 GA.3 Specific symbols and abbreviations
765 GA.5 Parameters
774 GA.6 Forces
779 GA.7 Load limits
786 GA.8 Supplements to the method
789 GA.9 Gasket properties
804 GA.10 Bibliography
805 Annex H
Gasket factors m and y
808 Annex I
Additional information on heat exchanger tubesheet design
I.1 Loading cases for fixed tubesheet heat exchangers
I.1.1 Purpose
I.1.2 Specific definitions
I.1.3 Specific symbols
I.1.4 General procedure
809 I.1.5 Simplified procedure for normal operating conditions
810 Table I.1.5-1 — Enveloping loading conditions
I.2 Calculation of floating tubesheet heat exchanger using 13.5
I.2.1 Purpose
I.2.2 2.2 Specific definitions
I.2.3 Specific symbols
I.2.4 Design method
812 Annex J
Alternative method for the design of heat exchanger tubesheets
J.1 Purpose
J.2 Specific definitions
J.2.1
J.2.2
J.3 Specific symbols and abbreviations
J.3.1 General
816 J.3.2 Subscripts
822 J.4 General
J.4.1 Conditions of applicabilityScope
J.4.1.1 Geometry and materials
823 J.4.1.2 Loads
824 J.4.2 Mechanical model
825 J.4.3 Calculation method
J.4.3.1 Required calculation checks
826 J.4.3.2 Load cases to be calculatedconsidered
827 J.4.3.3 Working with Application of the method
J.4.3.3.2 Main conclusions
J.5 Parameters for all types
J.5.1 Diameters and widths
J.5.1.1 Outside diameter d1 of tubed regionarea
828 J.5.1.1.2 Maximum diameter d1(max)
J.5.1.1.3 Minimum diameter d 1 ( m in )
J.5.1.1.3.1 Defining trapezoidal areas
J.5.1.1.3.2 Determination of the minimum perforated tubesheet area AR(min)
830 Calculate AR(min) to include all perforated and un-perforated areas as follows:
cg) Measurement of area:
J.5.1.1.3.3 Calculation of the minimum diameter of the perforated tubesheet area
Calculate d1(min) from AR(min) as follows:
NOTE If d1(min) exceeds d1(max), the calculation is incorrect and should be checked.
J.5.1.1.4 Calculation of the Averageaverage diameter of the perforated tubesheet area d1(av)
Calculate d1(av) as follows:
J.5.1.1.5 Calculation of the outside diameter of the perforated tubesheet area d1
Compare the calculated diameter difference and the allowable diameter tolerance as follows:
If the following condition is met:
In all following calculations, put
If the condition EquationFormula (J.5.1-13) is not met, calculate M as follows:
where
is the integer belowless than or equal to the value of
831 Make all subsequent calculations M times with values of d1 given by:
835 J.5.2 Perforated tubesheet area of the tubesheet
J.5.2.1 Effective tube holeshole diameter
J.5.2.2 Parameters of equivalent weakened plate
J.5.2.2 Perforated plate parameters
836 J.6 Tubesheets unsupported by tubes
J.6.1 General
J.6.2 Active pressures
J.6.3 GovernGoverning pressure and distribution parameter
J.7 Tubesheets supported by straight tubes
J.7.1 General and constant parameters
J.7.1.1 Scope
837 J.7.1.2 Relative areas in the tubed regionarea
The difference between both is the relative cross-sectional area of the tubes in the tubed regionarea:
J.7.1.3 Buckling length of tubes
J.7.1.3 Tube buckling length
838 Figure J.9 ― Definition of tube regionunsupported lengths of tube spans lA, lB, lC, basically for buckling
839 Table J.1 — Coefficients for determining buckling lengths
840 J.7.2 Active direct pressures
J.7.3 Tube support
J.7.3.1 Allowable longitudinal stresses in the tubestube stress
841 J.7.3.2 Calculated design stress for the tube-to-tubesheet connection
842 J.7.3.3 Allowable axial forces per unit area unit of the tubebundletube bundle
J.7.4 Reactive pressures
J.7.5 Active resultant pressure
J.7.5.1 General
J.7.5.2 Immersed floating head (see Figure J.2)
843 J.7.5.3 Externally sealed floating head (dK shown in Figure J.3)
J.7.5.4 Internally sealed floating head (dK shown in Figure J.4)
J.7.5.5 Fixed tubesheets with expansion bellows (dK shown in Figure J.5)
J.7.5.6 Fixed tubesheets without expansion bellows (see Figure J.6)
844 J.7.6 GovernGoverning pressure representing the resultant effective axial force
J.7.6.1 Resultants of active and reactive axial forces per unit area unit in the tubebundletube bundle
J.7.6.2 Force distribution parameter
J.7.6.3 GovernGoverning pressure
845 J.8 Edge bending moments
J.8.1 General
846 Figure J.10 — Both sides integral (no gasket)
Figure J.11 — Both sides flanged (two gaskets)
847 Figure J.12 ― Channel flanged (one gasket)
848 J.8.2 MB = active fluid pressure bending moment
For all cases |λS| < 0,05 simple MB = 0 may be assumed. More precise:
All edge configurations with bS > 0, λS > 0:
J.8.2 Active bolt load bending moment MA
J.8.3 MC = reactive bending moment from connected components
Edge configuration per Figure J-10: Both sides integral (no gasket):
Edge configuration per Figure J-11: Both sides flanged (two gaskets):
Edge configuration per Figure J-12: Channel flanged (one gasket):
Edge configuration per Figure J-13: Shell flanged (one gasket):
849 J.8.3 Active fluid pressure bending moment MB
J.8.4 MD = reactive bending moment limitation by the tubesheet
For all edge configurations the same limitation is valid:
NOTE If the whole tubesheet has the same constant thickness, then is valid eP,red = eP.
J.8.4 Reactive bending moment from connected components MC
850 J.8.5 Reactive bending moment limitation by the tubesheet MD
J.8.6 Resultant optimum edge bending moment
851 J.8.7 Pressure representing the moment
J.9 Limit load conditions for all tubesheets
J.9.1 Bending within the tubed regionarea
J.9.2 Shear at the boundary of the tubed region
J.9.2 Checks at boundary of the tubed area and at the tubesheet flanged extension
852 J.9.3 Local loading on untubed regionsareas
853 J.9.4 Additional effect of weight
854 J.9.5 Interaction of different loadings
J.10 Fatigue assessment for fixed tubesheet exchangers without expansion bellows
J.10.1 Exemption forfrom fatigue analysis
J.10.2 Simplified fatigue analysis
855 J.10.3 Detailed fatigue analysis
J.10.3.1 Parameters
856 J.10.3.2 Forces and moments
J.10.3.3 Stresses
857 Figure J.14 ― Values of Ke2 for different shell to tubesheet attachments
858 J.10.3.5 Formulae to Figure J.15
860 Annex K
Additional information on expansion bellows design
K.1 Guidance for the design of expansion bellows
K.1.1 General
861 K.1.2 Type of bellows
K.1.3 Multiply bellows
K.1.4 Internal pressure capacity
K.1.5 Fatigue life expectancy
862 K.1.6 Squirm due to internal pressure
Figure K.1-1 — Squirm
K.1.7 Instability due to external pressure
863 K.1.8 Bellows axial rigidity
Figure K.1-2 — Axial rigidity
K.1.9 Correlation testing
864 K.2 Polynomial approximation for coefficient Cp, Cf, Cd
K.2.1 Coefficient Cp
Table K.2.1-1 — Polynomial coefficients αi for the determination of Cp when C1 ≤ 0,3
865 Table K.2.1-2 — Polynomial coefficients αi for the determination of Cp when C1 > 0,3
K.2.2 Coefficient Cf
Table K.2.2 — Polynomial coefficients βi for the determination of Cf
866 K.2.3 Coefficient Cd
Table K.2.3 — Polynomial coefficients γi for the determination of Cd
K.3 Procedure for setting-up of a design fatigue curve
867 Annex L
Basis for design rules related to additional non-pressure loads
L.1 Basis for calculation of line loads, lifting lugs, saddle supports and bracket supports
868 L.2 Bibliography
869 Annex M
In service monitoring of vessels operating in fatigue or creep service
M.1 Purpose
M.2 Fatigue operation
M.3 Measures to be taken when the calculated allowable fatigue lifetime has been reached and/or cracks or crack-like defects are detected
870 M.4 Operation in the creep range
871 M.5 Measures to be taken when the calculated allowable creep lifetime has been reached
872 M.6 Bibliography
873 Annex N
Bibliography to Clause 18
874 Annex O
Physical properties of steels
O.1 Purpose
O.2 Symbols and abbreviations
O.3 Definitions
O.3.1
density
O.3.2 Differential coefficient of linear thermal expansion
875 O.3.3 Specific thermal capacity
O.3.4 Thermal diffusivity
O.3.5 Poisson’s ratio
O.4 Physical properties of steels
876 O.4.2 Polynomial coefficients
878 O.4.3 Figures for physical properties of steels
Figure O-1 ― Modulus of elasticity for steel
881 O.5 Bibliography
882 Annex P
Classification of weld details to be assessed using principal stresses
883 Table P.1 — Seam welds
885 Table P.1 — Seam welds
886 Table P.1 — Seam welds (continued)
887 Table P.2 — Shell to head or tubesheet
891 Table P.3 — Branch connections
895 Table P.4 — Jackets
900 Table P.6 — Supports
906 Annex Q
Simplified procedure for the fatigue assessment of unwelded zones
907 Annex R
Coefficients for creep-rupture model equations for extrapolation of creep- rupture strength
R.1 General
914 R.2 Bibliography
915 Annex S
Extrapolation of the nominal design stress based on time-independent behaviour in the creep range
S.1 General rule
S.2 Results for EN 10028 materials
923 Annex T
Design by experimental methods
T.1 Purpose
T.2 Specific definitions
burst test
burst test with global deformation control
fatigue test
T.3 Specific symbols and abbreviations
924 Table T.3-1 — Symbols
925 T.4 General requirements
T.4.1 Experimental methods without any calculation
T.4.2 Experimental methods and other design methods
T.4.3 Test programme
T.4.4 Requirements for a vessel or part for burst test
926 T.4.5 Requirements for a vessel or part for fatigue test
T.4.6 Test medium
T.4.7 Safety
T.5 Methods
T.5.1 Methods for pressure loading of predominantly non-cyclic nature
T.5.1.1 General
927 T.5.1.2 Method A
T.5.1.3 Method B
T.5.1.4 Method C
T.5.2 Methods for pressure loading of predominantly cyclic nature and fatigue tests
928 T.6 Test specifications
T.6.1 Burst test of Method A
T.6.1.1 Procedure
930 T.6.1.2 Acceptance criteria
T.6.1.3 Determination of the maximum allowable pressure
931 T.6.1.4 Test report
T.6.2 Burst test and global deformation control for Method B and Method C
T.6.2.1 Procedure
932 Figure T.6-1 — Curve of pressure versus volume variation, for determination of Plim
T.6.2.3 Determination of the maximum allowable pressure
T.6.2.4 Test report
933 T.6.3 Fatigue test in conjunction with Methods B or C, design by formulae or design by analysis
T.6.3.1 Test procedure
T.6.3.2 Test factor
934 Table T.6-1 — Values of the factor k
T.6.3.4 Test report
T.7 Duplicate or similar parts
T.7.1 General
T.7.2 Duplicate parts
935 T.7.3 Similar parts
T.7.3.1 General
T.7.3.2 Determination of the maximum allowable pressure
T.8 Bibliography
936 Annex U
Guidance on negligibility of additional thermal cycles in fatigue and ratcheting assessment
U.1 Purpose
U.2 Specific definitions
U.3 Specific symbols and abbreviations
U.4 General
U.4.1 Guidance for metal temperature estimates
937 U.4.2 Conditions in which thermal cycles may be neglected in fatigue assessment
U.4.3 Conditions in which thermal cycles may be neglected in ratcheting assessment
U.5 Thermal cycles acting not simultaneously to pressure cycles
U.5.1 Fatigue assessment
Table U-1 — Ranges of metal temperature difference ∆Tdiff,0 (in C) which may reasonably be neglected for unlimited number of thermal cycles acting not simultaneously to pressure cycles
938 U.5.2 Ratcheting assessment
U.5.3 Ratcheting assessment for materials not included in EN standards
939 U.6 Thermal cycles acting simultaneously to pressure cycles
Table U-3 — Temperature ranges ∆Tdiff,1 and ∆Tdiff,2 (in C) to calculate the ranges of metal temperature difference which may reasonably be neglected for thermal cycles acting simultaneously to pressure cycles
944 Annex V
Consider a buffer for unknown nozzle loads — Opening design for unknown nozzle loads
945 Annex Y
History of EN 13445-3
Y.1 Differences between EN 13445-3:20092014 and EN 13445-3:20142021
Y.2 List of corrected pages of Issue 2 (2015-07)
Y.3 List of corrected pages of Issue 3 (2016-07)
Y.4 List of corrected pages of Issue 4 (2017-07)
Y.5 List of corrected pages of Issue 5 (2018-07)
946 Annex ZA
Relationship between this European Standard and the essential requirements of Directive 2014/68/EU aimed to be covered
Table ZA.1 — Correspondence between this European Standard and Directive 2014/68/EU
947 Table ZA.1 — Correspondence between this European Standard and Directive 2014/68/EU
1094 undefined
BS EN 13445-3:2021 - TC
$280.87