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ACI 309R 05 2005

$38.73

309R-05: Guide for Consolidation of Concrete

Published By Publication Date Number of Pages
ACI 2005 36
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Consolidation is the process of removing entrapped air from freshly placed concrete. Several methods and techniques are available, the choice depending on the workability of the mixture, placing conditions, and degree of air removal desired. Some form of vibration is usually employed.  This guide includes information on the mechanism of consolidation and gives recommendations on equipment, characteristics, and procedures for various classes of construction.

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PDF Pages PDF Title
1 CONTENTS
2 CHAPTER 1— GENERAL
3 CHAPTER 2— EFFECT OF MIXTURE PROPORTIONS ON CONSOLIDATION
2.1—Mixture proportions
2.2—Workability and consistency
4 2.3—Workability requirements
CHAPTER 3— METHODS OF CONSOLIDATION
3.1—Manual methods
5 3.2—Mechanical methods
3.3—Methods used in combination
CHAPTER 4— CONSOLIDATION OF CONCRETE BY VIBRATION
4.1—Vibratory motion
4.2—Process of consolidation
6 CHAPTER 5— EQUIPMENT FOR VIBRATION
5.1—Internal vibrators
5.1.1 Flexible-shaft type
7 5.1.2 Electric motor-in-head type
8 5.1.3 Pneumatic vibrators
5.1.4 Hydraulic vibrators
5.1.5 Selecting an internal vibrator for the job
9 5.1.6 Special shapes of vibrator heads
5.1.7 Data to be supplied by manufacturer
10 5.2—Form vibrators
5.2.1 General description
5.2.2 Types of form vibrators
5.2.2.1 Rotary
5.2.2.2 Reciprocating
5.2.2.3 Other types
5.2.3 Selecting external vibrators for vertical forms
11 5.3—Vibrating tables
12 5.4—Surface vibrators
5.5—Vibrator maintenance
13 5.5.1 Preventive maintenance program
CHAPTER 6— FORMS
6.1—General
6.2—Sloping surfaces
6.3—Surface blemishes
6.4—Form tightness
14 6.5—Forms for external vibration
6.5.1 General
6.5.2 Forming material
6.5.3 Design and construction
15 CHAPTER 7— RECOMMENDED VIBRATION PRACTICES FOR GENERAL CONSTRUCTION
7.1—General
7.2—Procedure for internal vibration
16 7.3—Adequacy of internal vibration
7.4—Vibration of reinforcement
7.5—Revibration
17 7.6—Form vibration
7.7—Consequences of improper vibration
7.7.1 Honeycomb
18 7.7.2 Excessive entrapped-air voids
7.7.3 Sand streaking
19 7.7.4 Placement lines
7.7.5 Cold joints
7.7.6 Subsidence cracking
7.7.7
7.7.8
CHAPTER 8— STRUCTURAL CONCRETE
8.1— Design and detailing prerequisites
20 8.2—Mixture requirements
8.3—Internal vibration
8.4—Form vibration
8.5—Tunnel linings
CHAPTER 9— MASS CONCRETE
21 9.1—Mixture requirements
9.2—Vibration equipment
9.3—Forms
9.4—Vibration practices
22 9.5—Roller-compacted concrete
CHAPTER 10— NORMAL-DENSITY CONCRETE FLOOR SLABS
10.1—Mixture requirements
23 10.2—Equipment
10.3—Structural slabs
10.4—Slabs on ground
10.4.1 Internal vibration
10.4.2 Surface vibration
10.5—Heavy-duty industrial floors
10.6—Vacuum dewatering
24 CHAPTER 11— PAVEMENTS
11.1— General
11.2—Mixture requirements
11.3—Equipment
11.3.1 Selection of equipment
11.3.2 General requirements
11.3.3 Internal vibrators
25 11.3.4 Surface vibrators
11.4—Vibration procedures
11.4.1 Internal vibrations using gang-mounted vibrators
26 11.4.2 Surface vibration
11.4.2.1
11.4.2.2
11.4.3 Manual vibration
11.5—Special precautions
27 CHAPTER 12— PRECAST PRODUCTS
12.1— General
12.2—Mixture requirements
12.3—Forming material
12.4—Choice of consolidation method
28 12.5—Placing methods
CHAPTER 13— STRUCTURAL LOW- DENSITY CONCRETE
13.1— General
13.2—Mixture requirements
13.3—Behavior of structural low-density concrete during vibration
13.4—Consolidation equipment and procedures
13.5—Floors
29 CHAPTER 14— HIGH-DENSITY CONCRETE
14.1— General
14.2—Mixture requirements
14.3—Placing techniques
14.3.1 Conventional placing techniques
14.3.2 Special placing techniques
CHAPTER 15— SELF-CONSOLIDATING CONCRETE
15.1—General
CHAPTER 16— QUALITY CONTROL AND QUALITY ASSURANCE
16.1—General
30 16.2—Adequacy equipment and procedures
16.3—Checking equipment performance
16.3.1 Frequency of internal vibrators
16.3.2 Amplitude of internal vibrators
31 16.3.3 Frequency and amplitude for external vibration
CHAPTER 17— CONSOLIDATION OF TEST SPECIMENS
17.1— Strength
32 17.2—Density
17.3—Air content
17.4—Consolidating very stiff concrete in laboratory specimens
CHAPTER 18— CONSOLIDATION IN CONGESTED AREAS
18.1—Common placing problems
18.1.1 Congestion of reinforcement
18.1.2 Electrical conduit, pipe sleeves, and otherembedded items
18.1.3 Boxouts
18.2—Consolidation techniques
18.2.1 Placing and consolidation techniques
33 18.2.2 Use of chemical admixtures
18.2.3 Use of modified mixtures
18.2.4 Conclusion
CHAPTER 19— REFERENCES
19.1— Referenced standards and reports
34 19.2—Cited references
35 APPENDIX— FUNDAMENTALS OF VIBRATION
A.1— Principles of simple harmonic motion
A.2—Action of a rotary vibrator
A.3—Vibratory motion in the concrete
ACI 309R 05 2005
$38.73