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ACI 351.1R 12:2012 Edition

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351.1R-12 Report on Grouting Between Foundations and Bases for Support of Equipment & Machinery

Published By Publication Date Number of Pages
ACI 2012 25
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This report provides an overview of current practices of grouting for support of equipment and machinery. Materials and installation methods are described for epoxy and cementitious-based grouts used as the load-transfer material between equipment bases and their foundations. Characteristics of placed material, test methods for forecasting long-term performance, qualification of grout materials, foundation design and detailing considerations, and installation procedures are described. Keywords: bleeding; consistency tests; curing; durability; epoxy grout; cementitious-based grout; equipment grout; formwork (construction); foundations; grout; hydraulic cement grout; inspection; machinery grout; mixing; placing; sand-cement grout; stiffness; strength; tests; volume change.

PDF Catalog

PDF Pages PDF Title
3 CONTENTS
4 CHAPTER 1— SCOPE
1.1—Scope
CHAPTER 2— DEFINITIONS
2.1—Definitions
CHAPTER 3— GROUT
3.1—Requirements
5 3.1.1 Volume change characteristics (nonshrink grout)
3.2—Overview of nonshrink grouts
3.2.1 Dry-pack (damp-pack)
3.2.2 Gaseous grouts
3.2.2.1 Grouts with aluminum powder
6 3.2.2.2 Air-release system
3.2.3 Grouts with oxidizing iron aggregate
3.2.4 Grouts with expansive cements
3.2.5 Epoxy grout
3.3—Selection
3.3.1 General
3.3.2 Static loading
7 3.3.3 Dynamic loading
3.4—Common issues
CHAPTER 4— NONSHRINK CEMENTITIOUS GROUTS
4.1—Introduction
4.2—Properties
4.2.1 General
4.2.2 Workability
4.2.3 Volume change
4.2.3.1 Cementitious grouts with gas generation admixtures
8 4.2.3.2 Cementitious grouts with air-release admixtures
4.2.3.3 Cementitious grouts with metal oxidation admixtures
4.2.3.4 Ettringite formation
4.2.3.5 Other mechanisms
4.2.4 Strength
4.2.5 Elastic and inelastic properties
4.2.6 Durability
9 4.3—Material requirements
4.3.1 General
4.3.2 Preblended grouts
4.3.3 Field-proportioned grout
4.3.3.1 General
4.3.3.2 Cement
4.3.3.3 Fine aggregate
4.3.3.4 Admixtures
4.3.3.5 Proportioning of field-proportioned grout
10 4.3.4 Water
4.4—Testing
4.4.1 General
4.4.2 Preparation of test batches
4.4.2.1 Mixers for test batches
4.4.2.2 Temperature of test batches
4.4.2.3 Batching sequence for test batches
4.4.2.4 Consistency of test batches
4.4.3 Volume change
4.4.3.1 General
11 4.4.3.2 Micrometer bridge (ASTM C1090-10)
4.4.3.3 Optical method (ASTM C827/C827M-08)
4.4.3.4 Other volume change test methods
4.4.4 Consistency
4.4.4.1 Flow table
12 4.4.4.2 Flow cone
4.4.4.3 Slump cone
4.4.5 Bleeding
4.4.6 Compressive strength
4.4.7 Setting and working time
CHAPTER 5— NONSHRINK EPOXY GROUTS
5.1—Introduction
5.2—Properties
5.2.1 General
5.2.2 Workability
13 5.2.3 Volume change
5.2.4 Strength
5.2.5 Elastic and inelastic properties
5.2.6 Durability
5.2.7 Thermal properties
5.3—Material requirements
14 5.4—Testing
5.4.1 General
5.4.2 Evaluation of properties of epoxy grouts
5.4.2.1 General
5.4.2.2 Preparation of test batches
5.4.2.3 Volume change
5.4.2.4 Consistency
5.4.2.5 Compressive strength
5.4.2.6 Setting and working time
5.4.2.7 Creep
5.4.3 Performance and flow evaluation test
5.4.3.1 General
5.4.3.2 Apparatus
15 5.4.3.3 Procedure
5.4.3.4 Evaluation of results
16 5.4.3.5 Flow distance and time test
CHAPTER 6— DESIGN, DETAILING, AND CONSTRUCTION
6.1—Design and detailing considerations for grout
6.1.1 General
6.1.2 Machine or equipment bases
6.1.3 Concrete foundation
6.1.4 Anchorage design
6.1.5 Clearances
17 6.1.5.1 Cementitious grout
6.1.5.2 Epoxy grouts
6.1.6 Shims and leveling pads
6.1.7 Expansion joints
6.1.8 Anchors and dowels
6.2—Preparation for grouting
6.2.1 General
6.2.2 Anchor-bolt sleeves, shear key pockets, and other holes
6.2.3 Concrete surface preparation
18 6.2.4 Metal surfaces preparation
6.2.5 Formwork
6.2.5.1 Forms for placement of fluid or flowable cementitious grouts
19 6.2.5.2 Forms for dry-packing
6.2.5.3 Epoxy grout
6.3—Grout mixing and placing
6.3.1 Consistency
6.3.2 Temperature
6.3.2.1 Cementitious grouts
6.3.2.2 Epoxy grouts
20 6.3.3 Mixing
6.3.3.1 Mixers for cementitious grouts
6.3.3.2 Mixers for epoxy grouts
6.3.3.3 Mixing time
6.3.4 Placing
6.3.4.1 Poured placements
6.3.4.2 Pumped placement
21 6.3.4.3 Dry-pack placement
6.3.5 Removal of excess material
6.4—Curing and protection
6.4.1 Cementitious grouts
6.4.2 Epoxy grouts
22 6.5—Quality control/assurance
6.5.1 General
6.5.2 Epoxy grouts flow test for skids
6.5.3 Field samples and tests for cementitious grouts
6.5.4 Documentation
CHAPTER 7— REFERENCES
ACI 351.1R 12
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